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Injection Molding Service

Custom Injection Molding Services

Injection molding is an efficient manufacturing process where liquid plastic resin is injected into a metal mold cavity, cools, and solidifies to form a precise plastic part. Known for its low material waste and low per-part cost, injection molding is ideal for large-scale production and widely used across industries like medical devices, consumer goods, and automotive.

At GHXLD, we specialize in creating molds from epoxy, aluminum, and steel, each offering unique benefits. Our team ensures that the most suitable mold type is selected to optimize results for each specific project.

Our Custom Injection Molding Services

Injection Moulding

The process by which thermoplastic particles are heated to a molten state and then injected into a mold cavity by means of pressure, where the plastic cools and solidifies to form a plastic product of the desired shape

Overmolding

Overmolding combines different plastic materials by molding one over another, enhancing functionality, aesthetics, and grip, while reducing assembly time and costs.

Insert Molding

Insert molding encases a pre-set insert with plastic, merging metal and plastic, enhancing strength, simplifying assembly, and ensuring precision integration.

Liquid silicon rubber

Our liquid silicone rubber (LSR) molding process produces custom prototypes and end-use production parts in 15 days or less. We use aluminum molds that offer cost-efficient tooling and accelerated manufacturing cycles, and stock various grades and durometers of LSR materials.

Our happy customers

Plastic Injection Molding Materials

Our wide range of available plastic materials can support nearly any application. If you don’t see the material you need, talk to one of our specialists.

With an extended range of plastic materials, you can choose what fits your needs perfectly. Each material has qualities that include heat resistance, impact strength, wear resistance, and many more.

Plastic Materials

If standard materials don’t meet the requirements for your custom injection molding parts, additives and fibers can enhance the material properties.

  • UV absorbers
  • Flame retardants
  • Colorants
  • Plasticizers
  • Vulcanizing agent
  • Tackifiers

Additive and Fibers

  • Tool Steel: P20, H13, S7, 718, 718H, 738, NAK80, S136, S136H
  • Stainless Steel: 316, 301, 303, 304, 420, NAK80, S136, 316L
  • Aluminum: 6061, 5052, 7075

Tooling Materials

Different Types of Molds to Meet Customer Needs

Looking for superior custom-molded parts? GHXLD has you covered. Specializing in high-precision, made-to-order solutions, we excel in on-demand injection molding to deliver high-quality prototypes and production parts tailored to your specific needs.

Core Advantage

CNC machining and compression&injection molding
Product MaterialABS, PC, PA6, PA66, PC+ABS, POM, PA6+10GF, Nylon, PE, PVC, PE, PVC, TPE, TPU, TPV, PET, PEI, LCP, PS, POM, ASA, HDPE, PEEK, PPS,
Product FinishingSilkscreen, Hand oil coating, Laser etching, Spraying, Glossy coating, Matte Coating, UV Painting, Pad printing, Chrome Plating, Nickle Plating, Non-conductive, Vacuum Metallization, EMV coating, etc.
Mold StandardDME, HASCO,China domestic
Runner SystemHot runner and cold runner, YUDO hot runner
Mold Lifecycle50k-1000k shots
Mould FinishingNormal Polishing (SPI B1-B3), High Polishing (SPI A1-A3), VDI Texturing, YS1281 Texturing, EDM, Sandblasting Grinding
Inquiry Information2D:dwg,dxf,edrw
3D:step,lgs,X-T,Prt,Sldprt
Physical Samples or the size of the multi-angle pictures
Advanced Tool Equipment 8 Advanced CNC machines: Charmilles, Seiki, MITSUBISHI
4 Advanced EDM: CHARMILLES, SODICK
2 Advanced WEDM: CHARMILLES, SODICK
Inspection StandardFAI (First Article Inspection), Dimension Report, Outgoing products inspection report

Custom Plastic Injection Molding Service

Why Do Plastic Injection Molds Cost So Much?

Producing high-quality plastic parts relies on using a meticulously crafted mold. Plastic injection molds are built from precisely machined components, often made from premium metals like aircraft-grade aluminum or hardened steel. These molds are created by highly skilled professionals known asmold makers,” who have invested years, if not decades, in perfecting their craft.

Mold makers require advanced, high-cost tools to do their work, including specialized software, CNC machines, tooling, and precision fixtures. The time needed to complete a plastic injection mold varies from a few days to several weeks, depending on the mold’s complexity and size.

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GHXLD Mold offers a range of finishing options for Plastic Injection Molding, meticulously crafted to enhance the appearance and functionality of your plastic parts.

How Injection Molding Plastic Works?

First, plastic pellets are fed into a heated barrel where they are melted into a liquid. This molten plastic is then injected into a mold shaped like the desired part. The mold, made up of two tightly clamped halves, holds up to the pressure of the injection process.

Once the mold is filled, cooling begins. As the plastic cools, it solidifies into the shape of the mold. Proper cooling is essential to prevent issues like warping or shrinkage. After the plastic has fully hardened, the mold opens, and the finished part is ejected with the help of pins or other ejection methods.

This cycle repeats quickly and consistently, enabling manufacturers to produce large volumes of identical parts with minimal material waste. Injection molding is ideal for making complex parts and is used across industries, including automotive, electronics, and consumer goods.

In summary, injection molding is a cost-effective and efficient solution for creating precise plastic parts at scale, making it an essential process in modern manufacturing.

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